EVA Foam Sheets
EVA Foam Sheets
Algeos offers a comprehensive range of high-quality EVA foam sheets designed to meet the needs of multiple industries - from Orthotic and Prosthetic manufacturing to footwear production, repair and adaptation. Available in a variety of thicknesses, densities and colours, these versatile materials deliver outstanding performance and durability.Â
Beyond clinical and footwear applications, Algeos EVA foam sheets are widely used in creative and industrial settings including foil boarding, marine projects, costume design and cosplay, flooring solutions, packaging, and craft production.
EVA Foam Sheets: Properties and Applications
Algeos Australia supplies a comprehensive range of EVA foam sheets, engineered to meet the needs of multiple industries across the country. Renowned for its durability, flexibility and easy customisation, our EVA range supports everything from orthotic and prosthetic manufacturing to footwear, marine, craft and sports applications. This overview explores the key properties of Algeos’ EVA foam - including density, thermoforming performance and cutting versatility - and highlights the many ways it’s used across Australian industries.
EVA Foam Sheet Density
One of the standout features of Algeos EVA foam sheets is their broad density range. EVA (ethylene-vinyl acetate) is known for being lightweight yet resilient, and its density determines both firmness and flexibility.
Lower-density EVA foam provides excellent cushioning, ideal for orthotic insoles, padding for orthotic devices, and soft packaging materials. In contrast, higher-density grades offer greater structural integrity and firmness, making them suitable for prosthetic components, shoe base plates, and industrial applications where rigidity and stability are essential.
Thermoforming EVA Sheets
EVA foam’s thermoforming capability is one of its most valuable properties. When heated, EVA becomes flexible and easy to mould into custom shapes and contours — ideal for creating bespoke orthotic inserts, protective gear, or ergonomic components. Once cooled, it retains its new form, offering precision and comfort that can be tailored to individual requirements.
Typical EVA Thermoforming Temperatures
| EVA Density (Shore A) | Thickness | Temperature Range (°C) | Exposure Time (Seconds) |
|---|---|---|---|
| A25–A35 | 7.5mm | 75–100 | 30–60 |
| A25–A35 | 15mm | 100–130 | 30–90 |
| A50 | 7.5mm | 85–110 | 30–80 |
| A50 | 15mm | 110–140 | 30–120 |
| A65 | 7.5mm | 90–120 | 30–100 |
| A65 | 15mm | 120–150 | 30–140 |
Note: Heating times and temperatures should be adjusted based on material thickness, sheet size, and the type of heating system used. Thinner sheets require lower temperatures and shorter heating times. Direct infrared heating is more aggressive than air-circulating ovens, so it’s best to test in stages. EVA copolymers should never exceed 200°C to prevent degradation or acetic acid release (which can cause a vinegar-like odour).
EVA Sheet Cutting and Shaping
EVA foam is exceptionally easy to shape, cut, and machine — whether you’re using manual tools or CNC technology. Its versatility makes it ideal for precision manufacturing and creative design alike. From orthotic fabrication and prosthetic liners to custom props, cosplay costumes, and sports padding, EVA foam can be tailored to almost any form or function.
Algeos EVA Foam Conversion Capabilities
At Algeos Australia, we offer in-house conversion services, including splitting and knife cutting to your exact specifications. Our advanced equipment allows us to supply EVA in a range of thicknesses, sizes, and composite formats - such as EVA bonded to Poron® or dual-layer EVA/EVA combinations.
If you need a custom configuration, we can manufacture it locally to suit your production requirements. Learn more about our in-house manufacturing and conversion options via our EVA cutting and manufacturing services.
Applications of EVA Foam Sheets
The versatility of Algeos EVA foam means it’s used in an impressive variety of industries and applications across Australia, including:
- Footwear: Commonly used in midsoles, outsoles, and orthotic inserts for its lightweight, shock-absorbing properties. Ideal for athletic, casual, and medical-grade footwear.
- Orthotics and Prosthetics: A trusted material for custom orthotic insoles, heel lifts, and prosthetic interface components, delivering comfort, durability, and easy modification.
- Packaging: Provides superior cushioning and protection for fragile items, electronics, glassware, and precision tools during transport and storage.
- Sports and Recreation: Used in protective gear, helmet padding, yoga mats, and flotation devices due to its impact absorption and buoyancy.
- Marine and Boating: EVA foam’s water resistance and durability make it ideal for deck pads, boat flooring, and marine flotation products.
- Arts, Crafts, and Cosplay: Easily shaped, heat-formed, and painted, EVA foam is a favourite among designers, prop makers, and hobbyists for creating costumes and stage pieces.
- Industrial and Automotive: Used in gaskets, seals, and vibration-damping components where resilience and flexibility are essential.
Why Choose Algeos EVA Foam?
Algeos EVA foam stands out for its quality, consistency, and adaptability. Available in multiple densities, colours, and formats (sheets, blocks, and custom-cut parts), our EVA materials meet the demands of professionals across orthopaedic, industrial, and creative sectors. Whether you’re building orthotic devices, repairing footwear, or designing marine flooring, Algeos provides the materials and local expertise to help you achieve the best results.
Based in Australia, Algeos proudly supports both professional and manufacturing customers nationwide, supplying high-performance EVA foam products trusted for precision, reliability, and innovation across industries.